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BeastMaster Community Member
Joined: 19 Jul 2007 Posts: 994 Location: UK
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Posted: Thu Oct 09, 2008 11:25 am Post subject: Drilling out "moulded" screws in an old sidkit? |
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I've got the old sidkit, so I have the grueling task of drilling and tapping the molded screws into real ones
I know a few of you have done this, so just wondering how you went about it? Will I need to buy a drill press specifically to drill out the screw heads? or is there another way to go about it?
and just how did y'all clean out that massive slot screw head? |
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Dann Community Member
Joined: 15 Apr 2008 Posts: 44
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Posted: Thu Oct 09, 2008 11:47 am Post subject: |
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I honestly just used a power drill for mine. I think I went up a size maybe two on my screws (I think Sid uses 4-36 or something, I couldnt find them locally), I used 8-32 screws (you'd probably be fine with 6-32) and the size drill that goes with that. Then I re-tapped the holes and bang.
For the slot screw I used a dremel sanding drum and a high speed cutter. I can take a photo of the cutter if you dont know what I'm talking about, or I can try a google search and link a pic for you. For this you just gotta be careful and take it slow. I hand sanded to smooth out the contours.
Hope that helps!
Aha! There it is!
And the sanding drum.
If you have the smaller one that might work better, but this is all I had to work with. It was a little scary because this one is a little on the large side, but I managed. |
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Dann Community Member
Joined: 15 Apr 2008 Posts: 44
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Posted: Thu Oct 09, 2008 11:56 am Post subject: |
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You can use something like this to clean out the remainder of the fake screw heads. Just be careful and take your time. I used something similar to the one on the far right.
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BeastMaster Community Member
Joined: 19 Jul 2007 Posts: 994 Location: UK
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Posted: Thu Oct 09, 2008 12:04 pm Post subject: |
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hey dan!
so did you hand hold the power drill to drill out the heads or use a press/stand? I have a drill press for my dremil which might make the cutter thing easier. was there a particular size cutter you used? |
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Dann Community Member
Joined: 15 Apr 2008 Posts: 44
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Posted: Thu Oct 09, 2008 12:14 pm Post subject: |
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Are you talking about the drill size, or the size of one of the cutters I have pictured?
And no, I didn't use a drill press, though it should certainly help. |
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Dann Community Member
Joined: 15 Apr 2008 Posts: 44
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Posted: Thu Oct 09, 2008 12:17 pm Post subject: |
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The ball end engraver is 1/8", and the high speed cutter is 5/16". |
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BeastMaster Community Member
Joined: 19 Jul 2007 Posts: 994 Location: UK
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Dann Community Member
Joined: 15 Apr 2008 Posts: 44
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Posted: Thu Oct 09, 2008 2:36 pm Post subject: |
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Well there's an 8-32 in there but I dunno if Sid uses a 4-36 or a 4-40. You may have to ask him. |
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clutch Community Member
Joined: 12 Dec 2006 Posts: 548
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Posted: Thu Oct 09, 2008 3:53 pm Post subject: |
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I could use some extra screws as well. I cannot find matches for the hexhead ones locally.
My thinking is that the metal is so soft, you could just drill the hole and just screw the bolt in without tapping first.
I've been eyeing my Coyle for the set screws, but it'll look funny with three holes in the top of it. lol |
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BeastMaster Community Member
Joined: 19 Jul 2007 Posts: 994 Location: UK
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Posted: Thu Oct 09, 2008 6:35 pm Post subject: |
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yep, will ask sid about the tap sizes. cool! I got most of the dremil bits apart from the cutter.
hey clutch, yeah I thought about that too as the metal is soft. would there be a reason against that though? |
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clutch Community Member
Joined: 12 Dec 2006 Posts: 548
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Posted: Fri Oct 10, 2008 9:10 am Post subject: |
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I'm just lazy. |
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BeastMaster Community Member
Joined: 19 Jul 2007 Posts: 994 Location: UK
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Posted: Fri Oct 10, 2008 3:24 pm Post subject: |
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heh, me too! I was thinking of just leavin those molded heads on and glueing the darn thing, would save alot of agro |
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andy Community Guide
Joined: 01 Nov 2006 Posts: 6237 Location: Rochester, NY
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Posted: Fri Oct 10, 2008 7:08 pm Post subject: |
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If you drill just slightly smaller than the screw size the metal is soft enough to thread itself. Drilling through the faux screw will help center it and you will only need to remove just a bit of flash afterward. Can be done with a good knife tip and the rest will be covered by the new screw.
Andy |
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clutch Community Member
Joined: 12 Dec 2006 Posts: 548
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Posted: Fri Oct 10, 2008 7:39 pm Post subject: |
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Couldn't have said it better myself. And if you screw up, some solder will patch it right up and you can start over. |
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BeastMaster Community Member
Joined: 19 Jul 2007 Posts: 994 Location: UK
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Posted: Sat Oct 11, 2008 7:24 am Post subject: |
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sounds like a good idea guys I'll try it out on one and see how it holds up. |
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